metallic BC won't dry...aargh! (long post)

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big stinkie

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metallic BC won\'t dry...aargh! (long post)

I’ve been experiencing this since I started squirting paint a couple years ago, and still haven’t found out why.

First, I use all PPG products, so compatibility isn’t the problem. Second, all products in this case were from cans of stuff that I have used successfully in the last few days, (except for the metallic paint, which was new)…even the masking tape was from a roll I used recently. I can assure you that all products were good.

1. Painted a tank black DBC, cleared it, let it set for a week.

2. Scuffed it up, did some airbrush work with DBC, cleared it and let it set for a week.

3. Scuffed it up again, taped out some flames, sprayed them with gold metallic DBC. Used DT885 reducer since it is warm in my shop. Five hours later the metallic hadn’t set up yet. Touched it with my finger and it wiped off down to the clear coat.

4. Tossed tools around the shop and used an assortment of colorful metaphors to display my displeasure. Continued my act outside and yelled at the dogs. Then apologized to my wife and kids for the interesting language lesson to which I just subjected them. Dogs won't come to me when I call now.

5. I began removing the tape, and noticed that about 25% of the adhesive from the tape was remaining on the tank. It was quite gooey, but came off easily with my finger. The removed tape was also kinda sticky and gooey. Usually it comes off just like it went on. Where there was little or no paint build-up, it came off normally. Hmmmmm.

6. Next I used DT885 reducer to wipe off the metallic paint. Cleaned with degreaser/cleaner and touched it up with 1000 grit. Noticed that along the very edge where the flame had been, the clear coat had been etched with a slight groove which followed the pattern of the flames exactly. It required a small amount of wet sanding to remove the grooves. It was as if the metallic paint was acidic and ate into the clear at the edges.

7. Some of the metallic particles appeared imbedded in the clear, so I elected to spray black over the whole sha-bang and start over. Used the same can of reducer and some black DBC, same day, same temp, etc. It went on perfectly.

This phenomenon had never plagued me with non-metallic BC, but I’ve had this happen several other times with metallic. Did a helmet with silver metallic which refused to dry. Wiped it off, and a couple days later resprayed it with paint and reducer from the same cans and it worked fine. I’m confident I’m mixing properly, prepping the surface correctly and spraying OK. I do it the exact same way with non-metallic and have 100% success.

When I had this problem in the past, I wondered if perhaps I had accidentally mixed the base with degreaser/cleaner instead of reducer, since the PPG cans look the same. To assure myself that is not the case, I began putting the cleaner on the opposite side of my shop and the reducer with the paints. I seal all products well, so I doubt it is a contamination problem.

To sum it all up, I don’t do ANYTHING different with the metallic than I do with regular base. Same products, same shop, same temperature/humidity, same gun, same everything that I can think of.

The next time I try metallic, I’m going to squirt some on a board or can that is lying around, and see if it dries on that. If it dries on the board, but not on the tank, then I can assume the paint is good and it’s the surface on which I’m painting. There are so many variables that it’s difficult to know where to start.

Obviously there is something I’m doing, or there is some environmental anomaly that is causing me to have this problem with metallic base only. I’ve talked to the PPG guys, and they are stumped. I’m at my wits end with this. Maybe there is some little thing that metallic DBC requires that regular DBC does not. Could it be the amount of time between degreasing and painting? Spraying too thick or thin? Not paying homage to the painting gods? Whatever it is, I'd love to find out.

I like metallic. It looks great, but I’m afraid to use the stuff anymore because it causes me so much grief. Plus, my kids are picking up some bad language habits every time I spray it.

I’ll take any ideas you folks can come up with and try it.

Thanks in advance,

Andy aka Big Stinkie
 

DaveK

New member
Re: metallic BC won\'t dry...aargh! (long post)

Wow Andy..... very well written and halarious post. I have the DBC in about 9 colors and have used it a little but, frankly.... it smells like a bad fart. Also, they are only opaque base colors. Sorry..... I really have no ideas. I'll try to ask around and see if I can find something for ya.

DaveK
 

rex

New member
Re: metallic BC won\'t dry...aargh! (long post)

I did enjoy the humor.My thoughts reading it were maybe humidity or somehow 8110(retarder) got put in the 885 can,but you shot both of them down.Another thought was the paint store either has a bad metallic tint or whoever was mixing it crossed up the DBU and DBC binder.There are tints that are used in both and some DBC specific,but I highly doubt either of these.If you used the G&W remover on accident you'd probably smell it was wrong,but if not it sprays out thick and flashes off right now (yeah,I did it).Oh,are you making the colors from tints or are you buying the colors premade from the store?Some mixes use the binder and some dont,for example black can be srayed right from the tint can while high metalics and come other colors need some binder in them.If I recall correctly any DMD tint with a 3 digit # needs binder and those with a 4 digit # are DBC specific,but I don't think it's a rule they all don't need any binder.If this isn't the case I'll post back if I think of anything.
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

Thanks for the replies.

Re the paint, I didn't mix any of it...all done at the paint supplier. I buy it, take it home, squirt it on. I've used 3 different metallics from them in the last year. All 3 have gone both ways right out of the can. Sometimes it hardens, sometimes it doesn't.

It could be humidity. We've got plenty of that here in Kansas. I don't recall what the humidity might have been when I had this problem prior. I've sprayed clearcoat and non-metallic BC when it's been quite humid out and had it work.

Obviously, metallic has a different chemical make-up than good ol' solid color BC. That seems to be the variable.

I sent a long message to the PPG company detailing my dilema. Maybe they can shed some light on the whole deal.

I enjoy mysteries as much as the next guy, and the first time or two this happened I was intrigued about what I might have done wrong. Figured it was a learning experience. But I'm done with 'intrigue' and 'learning' now, and ready for 'conclusion' and 'success.'

Thanks again,

Andy aka Big Stinkie
 

nooshie

New member
Re: metallic BC won\'t dry...aargh! (long post)

Andy, All I can do is offer support. I've read your posts and even used some of your advise. I can relate to your conundrum. I'm real good at doing a project exactly the same way over and over again with the same failure untile I realize that I might be fixing the wrong thing. When I change my focus I usualy solve my mysteries.

Good Luck
Nooshie
 

rex

New member
Re: metallic BC won\'t dry...aargh! (long post)

Hopefully PPG will get back with you,if you're cutting the base 100% with DT you're fine (black can be reduced 50% though because it's so thin and in 100 degree weather you can go less but I wouldn't).Possibly another problem is the 885 since you said it was pretty hot in the shop.If it was say upper 80s to 90 and you had a ton of humidity 895 would have been better.The humidity will want to cap off the top faster so it may be the top is flashing and not letting the lower solvent escape,which would explain the extra penetration into the tape and clear.I always mix DBC for 5 or so degrees hotter than it is.Usually your part is a few degrees warmer than the air temp and this is what you want to set the reducer for,not air temp.If it's 85 degrees I'll mix 885 and 895,and if there's a good bit of humidity I'll go straight 895.This will increase your flash time but speed up your dry time.If I put a coat of base down and it stays wet on the surface for 4-6 minutes I'm right on the money.Those metallics that always seem to come out mottled will usually arrange themselves much nicer this way too and you don't have to dust over them to try to fix it.Don't ever use Ford's code CX smoke metallic though,the formulation of tints isn't good and this color will always have a slight mottle no matter what you try.It isn't as bad as the factory appearance but you'll never get rid of it.I'm curious about this one so I'll be hanging around this till it's solved.
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

Well, it's getting worse. Started to have similar problems with solid color base. It isn't always the entire surface that won't dry now, sometimes it's a small area. I'm beginning to think it is heat and/or humidity. It's getting progressively hotter and more humid here. (Love these Kansas summers. ugh.) Gonna hit the PPG store tomorrow and see what they recommend for this type of environment.

FWIW, on some red base that refused to dry, I touched the wet spot with my bare finger. (It was beyond saving, so what the heck...) Anyway, I used a dry soft cloth to wipe the paint off and where I touched - it stuck where I touched! And in only 30 seconds, too! Tried it a few more places, and where ever I touch the wet paint it dries in seconds.

I'm wondering if the surface is flashing too fast, and when I touch it, I break the surface and it dries. If that's the case, it seems that I need a reducer that sets up much slower. Maybe some 895.

I'll let you folks know what happens. In the meantime, I'm taking tomorrow off from painting and gonna put a couple hundred miles on the bike. Wife and kids are gone for the weekend. I'll miss 'em, but I'll have fun, too.

Later,

Andy aka Big Stinkie
 
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Pigpipes

Guest
Re: metallic BC won\'t dry...aargh! (long post)

I'm pretty sure it's a Communist plot...
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

If anyone is interested, got an update on the 'paint won't dry' problem.

Talked to the guys at the paint store about the problem, and they said to bring in my paint and reducer and related chemicals, and they'd squirt it in their shop and see what happened. Well, you can guess the results...it worked perfectly there. The stuff dried in minutes.

Grabbed my stuff and rushed home, mixed up a batch, squirted it on a metal can to test it. The damn stuff is STILL wet this morning!

So, the problem isn't the degreaser, paint or reducer. It's something at my place. I can't imagine the surface I'm painting is the problem. I'm shooting it on PPG 2082 clear that is well cured and scuffed up. Done it dozens of times.

It's gotta be the environment. All I have to do now is wait until this fall when it cools off and the humidity drops. Or buy a big honker air conditioner for my shop. The wife will let me fork over the bucks for that about the same time Shania Twain asks me out for a date.

Maybe I'll find someone that has an environmentally controlled paint booth and ask if I can use it to test my stuff. If it works there, then it has to be the temp and humidity.

Thanks for listening,

Andy aka Big Stinkie
 

Jim

Member
Re: metallic BC won\'t dry...aargh! (long post)

Andy,Try painting at night or very early AM,it can't be nowhere near as humid at night,My paint supplier told me he use to paint around 5AM when he use to paint in his driveway,no bugs and far less humidity.Just a thought,Jim
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

That's right. I'm going to try that and see what happens. I learned in high school science class that you should change just one variable at a time and check results, that way you know what was the problem. I tried the temperature thing. Painted at 76 degrees and it didn't help. Looks like humidity is the next step.

What's killing me is I'm halfway through painting my kid's Harley and can't get it finished. He's chomping at the bit to ride it. It's his first bike, and all he can do is come over to the shop and look at the pieces.

Thanks again for the input,

Andy
 

rex

New member
Re: metallic BC won\'t dry...aargh! (long post)

Stinkie,you must have killer humidity in the shop but I'd think you could see it blushing.How about airflow in the booth,is it real low?
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

I'm thinking it's the humidity, but it hasn't been bad lately. I don't know the exact reading, but after 52 years of living in the area I got pretty good at guessing if it was high, low or in between.

I'm not sure what you mean by 'blushing." Tell me what that is and I'll check. I do know that where the paint stays wet it is glossy, and where it does happen to set up, it dries to a matte finish. The metallic stays wet and glossy all over, but the solid color base has a tendancy to set up in some areas and stay wet in others. On some test panels I've done I noticed that at the edge of the spray pattern, where the paint is very thin, it dries. In the middle of the pattern it remains wet. I'm not laying it on thick, either. If anything it would be considered a light coat.

Here's what I've figured out so far.

1. The paint and reducer is good. Worked in the paint shop's booth.

2. Rushed home from the paint shop and sprayed the same paint on the tank and it didn't set up.

3. At the same time, I sprayed a piece of wood and the paper label on a 1 gallon can. The paint dried immediately on those.

4. Tore the paper label from the can, sprayed the can, and it stayed wet.

I must assume that the paper and wood absorbed vapors and/or chemicals from under the coat of paint, allowing it to dry. On non-absorbant surfaces it doesn't dry. Sounds to me like the paint surface is not allowing the fumes to escape into the air. But what do I know!?!?

Could it be that the humidity (or what ever the acutal problem is) isn't letting the vapors/chemicals escape?

I know relatively little about the chemical properties of the paint, so I asked the paint guy if the reducer had anything to do with the actual drying of the bc. He told me that the reducer essentially just thins the paint so it will go through the gun, and has little to do with drying. Might be more to it, but that's what he said. If that's the case, why is there reducer for different temps?

Since the stuff dries on paper and wood, and not on a non-porous surface, I think that the environment in my shop must be right on the edge. If it was severely out of range it wouldn't set up on paper...I suppose.

Anyone got any ideas why?

Little by little I'm narrowing it down. Pretty soon I'll figure it out. I may not be able to do anything about it, but at least I will know what the problem was.

Thanks again for the replies and suggestions.

Andy
 

Jim

Member
Re: metallic BC won\'t dry...aargh! (long post)

Andy,Your Right!Notice the fumes are still there after you get done spraying,after they do thier job thinning the paint for application,they have to evaporate from the paint,if it doesn't come out ,it'll never dry!If it skins over,it can't escape from under,leaving it soft.You mentioned when you touch it,it dries.maybe it's drying too fast,leaving a skin on top?I'm no pro but,I've read an awful lot of posts.I know you have too.

Seems your getting into this painting stuff,maybe it's time to make yourself a quick booth,2x2's and plastic are cheap,you can run a dehumidifier before your getting ready to spray.If it works,you can always build something nicer.Or put up a temporary wall in the shop and run an airconditioner,just to finish this job.

I went to Duponts paint defects page,(I know your not useing Dupont)anyway,they suggest a heated room,maybe you could do a test with a floodlight or something similar.I would think if it was too hot,it would skin over and remain soft under,But,you never know.hope you figure this out,iI wanna paint my car,Kansas and Indiana have pretty much the same weather,Although,I have an insulated attached garage and had them run a duct to the garage so,I have heat and air.So hopefully,humidity won't be a factor.Good luck,Jim
good_bye.gif
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

I've been toying with that idea myself. Only problem is I'd have to clean up and organize my shop. I've worked years to get it into the mess it is in now. It wasn't easy! I kinda hate to ruin such a beautiful example of chaos.

The wife wants a window AC unit for a room we have that doesn't get much cooling from the central AC, so maybe I could move it to my booth when I paint. I don't have 220v in the shop, either. It's all 110v. Or as Michael Keaton said in his movie Mr. Mom, "I'm using 110 - 111. Whatever it takes." (If you haven't seen the movie it won't make any sense.)

My shop is 24' X 32' with 10' ceilings. How much of an AC would a guy need for that much space? It's well insulated, except for the garage door. I put a layer of 1" styrofoam on the door which made quite a difference, though. It stays pretty toasty in the winter, but I have an old house furnace in the corner. I can turn my shop into a Bessemer Steel Converter in about 10 minutes with that thing cranking out the heat.

Andy
 

Jim

Member
Re: metallic BC won\'t dry...aargh! (long post)

For one room,a small 5,000 btu would work,I'm not sure how small they go,if you throw up a quick wall or hang some plastic,it would work good.The smaller ac units are 110V,and arn't too bad on the electric bill,it's when you get into the bigger 10-12,000btu units that they use 220v,because with the bigger voltage,they use less amps.
 

DaveK

New member
Re: metallic BC won\'t dry...aargh! (long post)

I'm no expert but, I've managed to screw things up that people could not believe could happen with paint. I am not buying the humidity thing at all.... zero, nada. I wash my shop out with a water hose before each time I either base or clear. Water is standing everywhere and in Austin, TX.... its hot and humid to begin with. My wild guess for the moment is the compressor. Never had a water problem from my compressor cause I run so many traps. But, I would consider a quick test by borrowing another compressor.

Just my 2 for the moment!!
DaveK
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

DaveK,

Good idea. I'll change the filter on it and check the tank for water. I have used it for clear coat since all this started, and nothing bad happened, but maybe it's just enough to bother base and not clear. The darn stuff goes on fine. No craters, no bubbles, nothing that you'd expect from water in the line, but ya never know. Heck...I'm willing to try anything. If that doesn't make a difference, at least I'll have one more thing I know ISN'T the problem.

I'll bet when I figure this out it'll be something really stupid and obvious.
 

rex

New member
Re: metallic BC won\'t dry...aargh! (long post)

Hey Andy.Blushing is an old lacquer problem where the paint sucks up the humidity and gets a milky haze on top.Basecoat does it too but it usually wont unless you hose it on or are way too fast on the reducer.If you are pumping a mist of water through the lines it would be basically the same thing.I'm not convinced humidity is the prob like Dave said,but.... The guy at the paint store was wrong,reducer is used to get the paint out of the gun but is also used to control the drying speed.Have you tried changing reducers yet?I'd try a test with slower and faster reducer or even mixing 2 if it seems you'll be way off the temp.The thing I don't get is the extreme you're having using the same stuff,the 5hours and it's still wet and the touch deal on the red.You do have air flowing thru the shop right?No air movement slows things down but not that long.Didn't change clears as a long shot did you?
 
B

big stinkie

Guest
Re: metallic BC won\'t dry...aargh! (long post)

Nope. Didn't change a darn thing...literally nothing. The only variables are the temp and humidity that I can think of. I used 2 different guns, did it at night and during the heat of the day, did it in the same place.

That's what is so odd. I'm going to try using reducer for warmer temps this Wednesday when I get a chance.

I've given up finishing my son's bike, though. He's been very patient, but he needs to get up on 2 wheels or he's gonna pop! It'll be all black with some dark skulls on the tank. Just need to polish the clear and we're ready to go. This fall we'll do it right and put some flames on it. I'm glad I got it shot with black and cleared it before the problem came up.

I did experiement with a neat effect during all this. Before I was cursed with this phenomenon I did a set of red flames on his black fender. Taped the edge of them with 1/16 fineline for pinstripes, then stretched some fabric from the local cloth store across it and sprayed more black. The fabric was like the stuff on those fishnet stockings, but the openings are about 1/4 inch. I ended up with a nice red pinstripe and flames that looked like they were black with red wire mesh deep down inside them. The flames didn't jump out at you. The background was black and the majority of the flames were black. The only red part was the pinstripe and the mesh effect. I really liked the way it looked. Kinda subtle, but yet you couldn't miss it. Hard to describe. If I ever get it to work I'll post some pictures.

Of course, it was my first try and some of the flames didn't take the mesh treatment very well so I wiped them off to start over. Then stuff quit drying on me, so that's as far as I went.

Time to go now. Gotta get up at 4:45 in the morning to get to work by 6:00. Getting up at that hour isn't a natural act.

Thanks for all the suggestions and ideas so far.

Andy
 
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